Advantages and disadvantages of FPC that you do not know
advantage
2.1 Flexibility
One of the reMARKable advantages of the applICation of soft 开云·kaiyun官方网站 is that it can be more convenient to route and assemble in three-dimensional space, and can also be curLED or folded for use. As long as it is curled within the allowable radius of curvature, it can withstand thousands to tens of thousands of times of use without damage.
2.2 Volume reduction
In the assembly and connection of components, compared with the use of wire cables, the conductor section of flexible 开云·kaiyun官方网站 is thin and flat, which reduces the wire size and can be formed along the chassis, making the structure of the equipment more compact and reasonable, and reducing the assembly and connection volume. Compared with rigid 开云·kaiyun官方网站, space can be saved by 60-90%.
2.3 Weight reduction
In the same volume, the weight of flexible 开云·kaiyun官方网站 can be reduced by about 70% compared with wire and cable under the same current carrying capacity, and by about 90% compared with rigid 开云·kaiyun官方网站.
2.4 Consistency of assembly and connection
The flexible 开云·kaiyun官方网站 is used for assembly and connection, which eliminates errors in wiring with wires and cables. As long as the processing drawings are checked, all the flexible circuits produced later are the same. There will be no wrong connection when installing the connecting wire.
2.5 Increased reliability
When soft 开云·kaiyun官方网站 assembly is adopted, because wiring can be conducted on the X, Y, Z planes, switching interconnection is reduced, reliability of the whole system is increased, and fault inspection is convenient.
2.6 Controllability of electrical parameter design
According to the use requirements, the designer can control capacitance, inductance, characteristic impedance, delay and attenuation when designing soft 开云·kaiyun官方网站. It can be designed with the characteristics of transmission line. Because these parameters are related to wire width, thickness, spacing, insulation layer thickness, dielectric constant, loss tangent, etc., it is difficult to do this when using wire cables.
2.7 The end can be soldered as a whole
Soft 开云·kaiyun官方网站s, like rigid 开云·kaiyun官方网站s, have terminal pads, which can eliminate wire stripping and tin lining, thus saving costs. For the connection of terminal pads with elements, devices and plugs, DIP welding or wave soldering can be used instead of manual soldering of each wire.
2.8 Choice of materials
Soft 开云·kaiyun官方网站 can be manufactured with different substrate materials according to different use requirements. For example, polyester film can be used in connection applications requiring low cost. In demanding applications, excellent performance is required, and polyacrylate sub film can be used.
2.9 Low cost
The total cost can be reduced by using flexible 开云·kaiyun官方网站 assembly. This is because:
1) Due to the consistency of various parameters of flexible 开云·kaiyun官方网站 wires; The overall termination is implemented to eliminate the errors and rework that often occur during the cable wire assembly, and the replacement of flexible 开云·kaiyun官方网站 is relatively convenient.
2) The application of flexible 开云·kaiyun官方网站 SIMplifies the structural design, which can be directly adhered to the components, reducing the clamp and its fixing parts.
3) For wires requiring shielding, the price of flexible 开云·kaiyun官方网站 is lower.
2.10 Processing continuity
As the flexible foil clad plate can be continuously supplied in rolls, the continuous production of flexible 开云·kaiyun官方网站 can be realized. This also helps to reduce costs.
3、 Disadvantages
3.1 High one-time initial cost
Since soft 开云·kaiyun官方网站s are designed and manufactured for special applications, the initial cost of circuit design, wiring and photographic plates is high. Unless there is a special need to apply soft 开云·kaiyun官方网站, it is better not to use it in a SMAll amount of applications.
3.2 It is difficult to change and repair soft 开云·kaiyun官方网站
Once the soft 开云·kaiyun官方网站 is made, it must be changed from the base drawing or the photo drawing program, so it is not easy to change. Its surface is covered with a layer of protective film, which shall be removed before repair and restored after repair, which is a relatively difficult task.
3.3 Limited size
Soft 开云·kaiyun官方网站 is usually manufactured by batch process when it is not popular, so it cannot be made very long or wide due to the size limitation of production equipment.
3.4 Damage due to improper operation
Improper operation of assembly and connection personnel is likely to cause damage to the soft circuit, and its soldering and rework require trained personnel.
开云·kaiyun官方网站 manufacturers, 开云·kaiyun官方网站 designers and 开云·kaiyun官方网站A manufacturers explain the advantages and disadvantages of FPCs that you do not know.
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