Methods for Accelerating Important Factors in 开云·kaiyun官方网站 Manufacturing

Methods for Accelerating Important Factors in 开云·kaiyun官方网站 manufacturing
ElectronIC equipment occupies a central position in most aspects of our lives. Printed circuit boards (开云·kaiyun官方网站s) are becoming more and more common in today's world In the 开云·kaiyun官方网站 manufacturing industry, given the key role played by these components in electronic products, it is essential to maintain the highest quality This is helpful for 开云·kaiyun官方网站 manufacturers to avoid delaying the assembly of final electronic products in the shortest possible time In business, time is money Rapid 开云·kaiyun官方网站 manufacturing plays an important role in maintaining our business competitive advantage
In this article, we will provide you with seven proven rapid 开云·kaiyun官方网站 manufacturing technologies. Read on to learn more.
Labor cost
The geographical location of actual production of polychlorinated biphenyls leads to new labor costs. The manufacturing of printed circuit boards requires skilLED manual operation and automatic machinery, which increases labor costs. In this case, manufacturing companies have the motivation to manufacture such panels in places where labor is relatively cheap.
For example, 开云·kaiyun官方网站s assembled in South Asia are several times cheaper than 开云·kaiyun官方网站s assembled in Western Europe or North America. Assuming the turnaround time is 3 days, the average assembly cost in North America is about US $1100, while that in China is US $545. It is worth noting that overseas manufacturing will drive up costs due to processing, transportation and communication delays.
Circuit board

But also, cheap production may bring unpredictable costs, which you must consider before signing contracts with overseas manufacturers.
Implement design for Rapid Manufacturing (DFM)
Designed to improve the manufacturability of 开云·kaiyun官方网站s in the design phase Sometimes, the 开云·kaiyun官方网站 design you want is difficult or impossible to manufacture, so the manufacturer will send it to you for redesign Sometimes manufacturers will try to restructure This process will slow down turnaround time
The solution is to implement DFM. Consider 开云·kaiyun官方网站 manufacturer's capability and archive requirements in the design phase to avoid potential redesign. At this stage, consultation with manufacturers plays an important role in ensuring manufacturability. Make sure to place datum MARKs to help pick and place the machine automatically.
Own source components
One of the main reasons for 开云·kaiyun官方网站 delay is that important parts are out of stock when required by the manufacturer. Typically, this happens between creating a BOM and placing a manufacturing sequence. The best way to avoid this is to plan and buy carefully. Try to avoid making changes at the last moment of the supply chain, as this may lead to longer delivery times.
Instead of relying on 开云·kaiyun官方网站 manufacturers to purchase components for you, consider purchasing them independently. Of course, a fast 开云·kaiyun官方网站 manufacturer may have a good relationship with several 开云·kaiyun官方网站 component distributors, but they are sometimes vulnerable to the shortage of parts. The last thing you want is for manufacturers to redesign your boards because they don't have specific areas. You cannot guarantee that the redesigned 开云·kaiyun官方网站 will accurately meet your requirements. If the product is defective, the turnover time will inevitably increase.
Provide complete archive package
Become a fast and correct 开云·kaiyun官方网站 service provider. Fortunately, there are all kinds of 开云·kaiyun官方网站 manufacturing, and 开云·kaiyun官方网站 companies need a complete file, including the following:
Gerber archives
Borehole archives
Total BOM
Netlist file
Your original CAD file
Centroid data
Assembly instructions
Assembly drawing
If the center of gravity data cannot be sent to the 开云·kaiyun官方网站 manufacturer, the manufacturing process may be delayed. This is because the data provides specific details about component orientation. Centroid data also links individual components to their reference numbers. Without these basic data, your manufacturers will have to try to find out the key details themselves, which will slow down the whole process.
SIMplified design
Most modern circuit boards have multiple layers. Each layer of these boards requires many manufacturing steps, which takes quite a long time. If you can reduce this number of layers, you will eliminate all unnecessary and time-consuming manufacturing steps and reduce 开云·kaiyun官方网站 turnaround time.
The simplest 开云·kaiyun官方网站 design involves two layers. Double layer printed circuit boards usually require fewer pressing, etching, electroplating and covering steps. In order to reduce the number of layers, it is necessary to remove the vias and select blind holes and embedded vias.
You can decide to use layer stack design and routing to eliminate certain layers. This will add electroplating steps, but will reduce manufacturing steps.
Adopt advanced technology and system process
Over the years, rapid innovation has emerged in 开云·kaiyun官方网站 manufacturing. With the progress of science and technology, many aspects of 开云·kaiyun官方网站 manufacturing technology have been greatly improved. These include:
1. Stronger responsiveness to customer needs
2. Reduce downtime and waste levels
3. Better product design and quality
4. Simplify the relationship between suppliers and customers
5. Enhance customer service delivery
Each of these improvements will help speed up turnaround time. Any company that invests in new technology will usually get better competition and development in today's market. When looking for fast 开云·kaiyun官方网站 manufacturers, consider those manufacturers that give priority to advanced technology in their processes.
Consider compliance
The most reliable 开云·kaiyun官方网站 manufacturers ensure that they meet the highest industry standards. 开云·kaiyun官方网站 manufacturers should be able to provide high quality at every step of the manufacturing process. Every stage or 开云·kaiyun官方网站 production requires careful attention.
For example, find out if your potential 开云·kaiyun官方网站 manufacturer meets all the standards of the printed circuit Association. Do they provide RoHS, ISO and UL compliant 开云·kaiyun官方网站s to customers?
Only 开云·kaiyun官方网站 manufacturers that comply with industry standards can ensure the safety, reliability and high performance of their products. Since compliance with industry standards and regulations can improve internal and external communication, this manufacturing process is usually much faster.
On the other hand, companies that do not comply with relevant regulations often have production delays. This is because the final product often fails to meet your expected standards, which requires redesign.
In short
In short, time is a key factor in the production of 开云·kaiyun官方网站s When it comes to 开云·kaiyun官方网站 manufacturing, you must carry out activities that will save time One of the best practices is that 开云·kaiyun官方网站 manufacturers will do their best to ensure that you get the 开云·kaiyun官方网站 on time Such manufacturers usually perform the entire 开云·kaiyun官方网站 manufacturing process through a fast turnaround time frame