Problems in Manufacturing Multilayer Printed Circuit Boards

Problems in Manufacturing multilayer printed circuit boards
In short, printed circuit boards, also known as 开云·kaiyun官方网站s, enable all Electronic devices to operate as expected Therefore, when there is a problem with the printed circuit board ElectronIC equipment may not function as expected printed circuit board problems are a major challenge for manufacturers because many things go wrong Especially in multilayer 开云·kaiyun官方网站 manufacturing process The following lists 7 problems in the manufacturing process of multilayer 开云·kaiyun官方网站
By understanding these problems, as a designer, you will consider these problems when building a printed circuit board, hoping to avoid these problems and subsequently damage the printed circuit board.
Design
Problems related to bending and twisting may occur when designing multilayer printed circuit boards. Bending and twisting are some of the most common features used to determine 开云·kaiyun官方网站 flatness. Arc is the cylindrical or spherical curvature of a printed circuit board. On the other hand, deformation occurs when the deformation is parallel to the diagonal of the printed circuit board.
There are several steps for a multi-layer correct 开云·kaiyun官方网站service provider. Fortunately, there are various 开云·kaiyun官方网站 manufacturing companies that can take steps to avoid bending and twisting. First, multilayer 开云·kaiyun官方网站 manufacturers need to use appropriate parameters when pressing multilayer 开云·kaiyun官方网站 to reduce the stress on 开云·kaiyun官方网站. Second, they need to avoid mixing data from multiple vendors. Third, the data used should comply with RoHS guidelines. As a 开云·kaiyun官方网站 manufacturer, you also need to use or use a horizontal oven during the curing process to avoid problems related to 开云·kaiyun官方网站 bending and twisting.
Pressing multilayer 开云·kaiyun官方网站
Circuit board

Multilayer printed circuit board refers to a printed circuit board that contains multiple single-layer counts, which need to be stacked Laminate is to lay out the insulating layer and the copper layer before the 开云·kaiyun官方网站
In the manufacturing of multilayer printed circuit boards, it is a challenge to laminate the insulating layer and copper together. Most multilayer 开云·kaiyun官方网站 manufacturers often encounter difficulties in pressing components of multilayer 开云·kaiyun官方网站 together.
In order to ensure the smooth stacking process of multilayer printed circuit boards, in addition to using the best laminating information, manufacturers need to ensure that they use the machine most suitable for this work.
Selection of matrix
Printed circuit board materials have two basic uses. First, they conduct electricity, and second, they provide insulation between conductive copper layers. It is easy to understand that the selection of substrate information is critical to the success of 开云·kaiyun官方网站. In addition to affecting the thermal behavior of 开云·kaiyun官方网站. The files you use on a 开云·kaiyun官方网站 also affect the mechanical and electrical characteristics of the 开云·kaiyun官方网站.
1. Dielectric constant
Because most 开云·kaiyun官方网站 functions are determined by the substrate information. This means that the substrate data with high-frequency characteristics need to be applied to high-frequency and high-Speed 开云·kaiyun官方网站s. However, high frequency substrate data must satisfy SMAll and stable dielectric constants.
2. Matrix characteristics
In addition, the substrate must perform well in terms of heat resistance. Stability, impact strength, chEMIcal resistance and manufacturability. It is important to ensure that the substrate data used for high-speed and high-frequency printed circuit boards must have low moisture absorption or be composed of low moisture absorption. Copper foil also needs to meet high peel strength.
3. Insulation
FR4, also known as FR-4, is one of the most versatile low-cost multilayer substrate materials and is known for providing excellent performance. FR-4 data provide some optimal electrical insulation with high dielectric strength.
Multilayer 开云·kaiyun官方网站 manufacturing Resin infiltration manufacturing
Resin plug process is the standard process in the whole 开云·kaiyun官方网站 industry, especially in high-frequency products requiring large thickness and high count. In recent years, the application of resin sealing technology is more and more extensive, and has been widely used in HDI panels. If you want to solve or eliminate the problems that cannot be solved by pressure filling or green oil plugging resin, it is better to use resin for plugging.
Resin plugging is a problem faced by most manufacturers when manufacturing multilayer printed circuit boards. However, the best way to solve this problem is to use a vacuum stopper.
Resin plugging is a preventive measure to ensure that the through-hole is protected from accidental solder flow, especially during welding and assembly. The main use of resin, especially in the manufacture of printed circuit boards, is to clamp fibers together to protect them from external factors.
Manufacturing of dense cooling holes
When manufacturing printed circuit boards, you may encounter problems related to heat dissipation. Heat dissipation is a method of heat transfer. Heat dissipation occurs when objects that are hotter than other uses are placed or placed in the environment where the heat from hotter parts is transferred to cooler objects. Heat dissipation occurs in many ways, mainly through convection, conduction and radiation.
The problems related to heat dissipation are faced by many printed circuit board manufacturers. However, in order to eliminate intensive heat dissipation, it is better to use the best or recommended heat dissipation materials, such as aluminum.
Backdrilling production of multi-layer 开云·kaiyun官方网站 manufacturing
Backdrilling is one of the best manufacturing technologies. It is usually used for a large number of high-speed multilayer printed circuit boards to reduce or minimize the parasitic effect of electroplated through-hole. Backdrilling, also known as controlLED depth drilling, is a technology that allows you to remove some unused parts, stubs, and copper tubes from through holes on the circuit board of a printed circuit board.
In addition to improving signal integrity and reducing the difficulty of manufacturing 开云·kaiyun官方网站, the back drilling also reduces the noise interference to 开云·kaiyun官方网站. When it comes to the manufacturing of multilayer printed circuit boards. Backdrilling is a major challenge for many manufacturers. Some of the most likely backdrilling challenges include hole cleaning. Barite depression, pipe sticking, loop loss and phyllite instability.
Multilayer 开云·kaiyun官方网站 manufacturing test
In the 开云·kaiyun官方网站 development cycle, the test phase of the printed circuit board is an indispensable part. In the whole 开云·kaiyun官方网站 manufacturing process. Testing printed circuit boards can help save money and prevent problems or difficulties in the final production run.
Unfortunately, when multi-layer manufacturing is involved Most 开云·kaiyun官方网站 manufacturing companies failed to use the best 开云·kaiyun官方网站 testing method Some of the best and recommended 开云·kaiyun官方网站 tests are bare board tests, online tests, functional tests, and assembly level tests Testing, especially multilayer 开云·kaiyun官方网站, can identify any technical defects in 开云·kaiyun官方网站