Understand multiparty 开云·kaiyun官方网站 design chip proofing business

SMT manufacturing devICe has the characteristics of full automation, high precision and high speed. Due to the improvement of automation, higher requirements are put forward for 开云·kaiyun官方网站 design. 开云·kaiyun官方网站 design must meet the requirements of SMT equipment, otherwise it will affect the production efficiency and quality, and may even be unable to complete the computer automatic SMT.

开云·kaiyun官方网站 design

SMT and its attributes

SMT is the abbreviation of Surface Mount Technology, which is an advanced electronic manufacturing technology. It can weld and install components in the specified position of 开云·kaiyun官方网站. Compared with the traditional THT (through hole technology), the most significant feature of SMT is the improvement of the degree of automated manufacturing, which is suitable for large-scale automated manufacturing.

Introduction to SMT production line

The basic integrated SMT production line shall include loader, printer, chip installer, reflow furnace and unloader. The 开云·kaiyun官方网站 starts from the loader, travels along the path and through the device until production is complete. Then, the 开云·kaiyun官方网站 will receive high temperature welding through the reflow furnace and be transferred to the unloader during the completion of printing, installation and welding.

开云·kaiyun官方网站 design Elements Affecting SMT manufacturing

开云·kaiyun官方网站 design is a key link in SMT technology, and SMT technology is an important factor to determine the manufacturing quality of SMT. This paper will analyze the 开云·kaiyun官方网站 design elements that affect the quality of SMT equipment manufacturing. The design requirements of SMT manufacturing equipment for 开云·kaiyun官方网站 mainly include: 开云·kaiyun官方网站 pattern, size, positioning hole, clamping edge, MARK, panel wiring, etc.

• 开云·kaiyun官方网站 pattern

In the automatic SMT production line, 开云·kaiyun官方网站 production starts from the loader and is completed after printing, chip installation and welding. Finally, it will be generated by the unloader as a finished board. In this process, the 开云·kaiyun官方网站 is transmitted on the path of the device, which requires that the 开云·kaiyun官方网站 pattern should be consistent with the path transmission between devices.

The channel clamping edge of a standard rectangular 开云·kaiyun官方网站 is as flat as a line, so this type of 开云·kaiyun官方网站 is suitable for channel transmission. Right angles are sometimes designed as chamfers.

In 开云·kaiyun官方网站 design, the clamping edge of the path is not a straight line, so the position of the 开云·kaiyun官方网站 and the transmission in the device will be affected.

• 开云·kaiyun官方网站 size

开云·kaiyun官方网站 design size must meet the maximum and minimum size requirements of the placement machine. Up to now, the dimensions of most equipment are in the range of 50mmx50mm to 330mmx250mm (or 410mmx360mm).

If the thickness of 开云·kaiyun官方网站 is too thin, its design size should not be too large. Otherwise, the reflow temperature will cause 开云·kaiyun官方网站 deformation. The ideal aspect ratio is 3:2 or 4:3.

If the 开云·kaiyun官方网站 size is SMAller than the minimum size requirement of the equipment, the panel shall be assembLED. The number of panels depends on the size and thickness of the 开云·kaiyun官方网站.

开云·kaiyun官方网站 positioning hole

SMT positioning methods are divided into two types: positioning hole and edge position and edge position. However, the most commonly used positioning method is Mark point alignment.

• 开云·kaiyun官方网站 blank holder

Since 开云·kaiyun官方网站 is transmitted on the path of the device, the component shall not be placed along the clamping edge, otherwise the component will be squeezed by the device, thus affecting the installation of the chip. Taking the 开云·kaiyun官方网站 in Figure 6 (a) as an example, some components are placed near the lower edge of the 开云·kaiyun官方网站. Therefore, the upper edge and lower edge cannot be considered as clamping edges. However, there are no components near the two side edges, so the two short edges can be used as clamping edges.

• Marking

开云·kaiyun官方网站 mark is an identification point for all automatic equipment identification and location, which is used to modify 开云·kaiyun官方网站 manufacturing errors.

One. Shape: solid circle, square, triangle, diamond, cross, hollow circle, ellipse, etc. A filled circle is preferred.

1. Size: The size must be within the range of 0.5mm to 3mm. A solid circle with a diameter of 1mm is preferred.

2. Surface: Its surface is the same as the welding plane of 开云·kaiyun官方网站 pad, the welding plane is uniform, neither thick nor thin, and the reflection effect is excellent.

A cloth prohibition area shall be arranged around the Mark point and other pads, which shall not contain screen printing and solder mask.

MARK design.

Silk screen characters and silk screen lines are arranged around MARK, which will affect the recognition of MARK points by equipment, and cause frequent alarms due to MARK recognition, seriously affecting manufacturing efficiency.

• Panel method

In order to improve manufacturing efficiency, a plurality of small 开云·kaiyun官方网站s with the same or different shapes can be combined to form a panel. For some 开云·kaiyun官方网站 with double sides, the top side and bottom side can be designed as a panel, so that templates can be produced, which can reduce costs. This method also helps to reduce the displacement time of the top side and bottom side, thereby improving the manufacturing efficiency and device utilization.

One requirement of the V-groove connection method is to keep the remainder of the plate (uncut) equal to one quarter to one third of the plate thickness. If too many circuit boards are cut off, the notch may break due to the high temperature of reflow soldering, resulting in 开云·kaiyun官方网站 falling, and 开云·kaiyun官方网站 will burn in the reflow soldering furnace